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The Tribology of Nano-Filled Composites
HERE ARE STRONG indications that polymers filled with hard nanoparticles will exhibit significant improvements
in tribological performance as compared to traditional filled polymers. Polymers are widely used in bearing
applications because they provide quiet continuous operation, have a low coefficient of friction, absorb
vibrations, are compliant and non-abrasive to the counterface, can be easily manufactured, are inexpensive,
non-corrosive, and are generally biocompatible. The challenge in designing bearings with homogeneous polymeric
materials, is their low wear resistance (high wear rates). Hard filler particles are frequently added to
improve the wear resistance, however these hard filler particles increase the abrasive wear to the counterface
and increase the sliding coefficient of friction. Lubricious fillers are also added to polymers and under
certain operating conditions can reduce the wear rate and the coefficient of friction, however a constant
supply of lubricous filler must be available at the wear surface and these materials are frequently sensitive
to the environment.
The ideal filler for polymers would be inert, reinforcing, non-abrasive, and reduce the coefficient of
friction. There is good evidence that nanoparticle filled polymers may be this 'ideal' composite. For example,
recent studies have shown that the wear resistance can increase in polymer composites filled with hard
nanoparticles, while at the same time the wear of the counterbody decreases and the sliding coefficient of
friction decreases (Wang et al, 1996-1997, Petrovicova et al., 2000). This type of tribological behavior will
have an impact in polymeric bearings covering the spectrum from industrial applications needing dry sliding
bearings, to orthopaedic implant materials, to self-lubricating bearings for space environments.
In order to design composites with the optimum properties and predict performance, however, there are some
severe limitations that must be overcome. First, our understanding of the mechanisms contributing to wear
performance in filled polymers is poor. For example, the role of the filler / matrix interface and the effect
of particle size has not been well studied nor are there appropriate models that consider the interface or size
of the filler. Secondly, it is unclear for non-lubricious nanoparticles what the mechanism is that lowers the
coefficient of friction. Finally, nanoparticle filled polymers have not comprehensively explored for wear
applications despite the strong evidence suggesting large improvements in performance.
The overall scientific goal of the project is to gain a fundamental understanding of the wear mechanisms in
filled polymers by a) experimentally isolating the effects of particle size (10 nm to 10 mm), particle aspect
ratio (1 to 1000), dispersion, filler / matrix interface, and matrix properties on performance, and 2)
obtaining a parametric understanding of the correlation between wear behavior and other mechanical properties,
3) modeling of the wear properties.
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