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A nearly ideal two-dimensional scotch yoke
mechanism was constructed to test a model of wear depth as a function
cycle number. Model
variables include the reciprocating mass, a two dimensional wear-rate,
crank radius, and angular velocity.
The model originally developed by T.A. Blanchet (1997), was
non-dimensionalized and simplified under conditions of large numbers
of cycles, to predict the importance of including coupling based
solely on a ratio of maximum allowable wear depth to the crank radius.
Experiments show a linear progression of wear over two distinct
regions, suggesting a sudden transition in wear modes just after 1.5
million cycles. The need
for cycle or time dependent wear rates in analysis, which is a
potentially far more significant source of error, is clearly
illustrated by the experiment and discussed.
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